Manufacture, Design And Installation Of Cleanroom For The Automotive Industry

At saakvee, we specialise in the construction, design and installation of custom Cleanrooms and critical environments for the automotive industry. When it comes to the design and construction of automotive Cleanrooms, modular Cleanroom systems are the preferred choice because:

• They have reduced construction time and minimal post-construction clean up.
• They can be built to exact specifications.
• They involve a clean build, eliminating dust generated through the use of non-shedding and non-participating material.
• They offer consistency in quality and design that complies with the client’s needs without compromising on regulatory requirements.
• They save cost through less waste and low design cost.
• They allow for expansion and upgrade of the classification which is a desirable feature for clients who have plans for future projects.

Our services include the incorporation of all the components based on your requirements, including a comprehensive line of innovative modular walls, windows and doors, grills, ceiling systems, HEPA modules and housings, air showers and clean curtains and raised access floors. We also provide Cleanroom certification and validation.

Standards Required Of Automotive Cleanroom

Cleanrooms in essence are sterile environments and require a high level of air quality. Technically, an automotive Cleanroom has a controlled level of contamination that is determined by the number of particles per cubic metre at a specified particle size. The primary authority for Cleanroom classifications is the International Standards Organizations (ISO), which ranks classifications from ISO 1-10 based on the number of particles within a specified area.

Our Cleanroom specialists will create and design an air filtration system with premium HEPA or ULPA filters as well as effective air filtration systems to ensure your automotive Cleanroom operates with the most advanced equipment available.

Maintaining the integrity of a secure environment to ensure continued effective performance of a Cleanroom will require validations to be performed at process-dependent intervals. This will prove the Cleanroom environment follows ISO 14644-1:2015 Cleanrooms and associated controlled environments – Part 1: Classification of air cleanliness by particle concentration.

Why Automotive Industries Need Cleanrooms

The automotive industry has come a long way in their manufacturing processes, particularly with the attention given to mass defects. Like many other industries, the need for manufacturing auto components inside Cleanrooms has become popular. The optimum pressure, temperature and humidity range required for the manufacture of automotive can only be achieved through Cleanrooms. At saakvee, our purpose-built modular facility includes temperature, pressure and humidity controls.

There are a number of defects that can occur in automotive manufacturing, including glass coatings, electrical components, and painting. If steel dust is not prevented from settling on aluminium-intensive vehicle surfaces, galvanic corrosion will occur and weaken aluminium components. Additionally, steel dust that settles on aluminium exterior surfaces such as the hood, roof, or door panel will cause galvanic corrosion that could damage the paint of the vehicle. Also, aluminium dust is explosive when a spark occurs. Because of this, tougher Cleanroom protection standards are required in automotive industries.

In a various number of cases, Cleanroom solutions are required for the cleaning, assembly and packaging of critical automotive parts. saakvee is involved from the initial design stages right through to installation and validation of your Cleanroom facility.

How Our Automotive Cleanrooms Work

The fresh air intake system ensures the necessary hygienic outdoor air exchange is maintained as well as air supply for the pressure cascade. In the instances when increased air exchange is required, Filter Fan Units (FFUs) are used in recirculation mode to clean the air above the filter instead of using outdoor air. This solution enables significant cost savings to be made. In addition, we integrate cleanroom Class A sterile workbenches where necessary. This guarantees sterility.

Automotive Cleanroom Supplies And Accessories

Aside from the planning, designing, and installing of a secure environment, saakvee can also supply equipment and accessories for your cleanroom. We can supply you with a range of instrumentation for Airborne Particle Counting and Cleanroom Monitoring all of which are ISO21501-4 and ISO16444 compatible. Along with smaller clean air equipment for example fume cabinets, downflow benches, clothing and cleaning equipment.

When manufacturing automobiles, it is vital to paint and buff the cars with lint-free wipes as well as gloves that will not contaminate the paint surface. It is also imperative that when assembling and installing new automobile electronics that anti-static apparel and gloves are used. Our high-quality, Cleanroom supplies and consumables ensure surface cleaning and preparation for painting or applying sealants is lint-free and without contaminants.

Our products offer reliability and consistency for error-free surface preparation. We ensure that they meet the needs of your critical environment and the preferences of your automotive finishing personnel.

Saakvee For A Guaranteed Secure Environment For Your Critical Processes

At Saakvee , we are committed to delivering high-quality Cleanrooms for the automotive industry using our vast experience and skilled engineers. Our Cleanrooms have a proven record of reliability, quality, and industry experience, and we offer first-class automotive Cleanroom services which include:

At your request, our experienced CTCB certified engineers and ISO secure controlled environments can be provided to your company to protect critical processes and add value to your operations.